Digital operating systems
Designing the future world of work with next-generation production systems
Production systems are evolving. By leveraging leading-edge technologies, next-generation production systems (or digital operating systems) will unlock new levels of productivity and innovation. But is your organization geared to succeed in the new world of work?
What are digital operating systems?
Success in a fast-changing world demands adaptability, flexibility and a willingness to evolve. Digital operating systems (DOS) represent an emerging approach to production systems that harmonizes lean and continuous improvement principles with smart manufacturing. The focus is on improving day-to-day operations and organizational efficiency through advanced analytics and enhanced digital capability.
Speed and agility are the new competitive imperatives ‒ transitioning to DOS will ensure that nimble manufacturing operations become the bedrock of an intelligent, connected, digital supply chain. Organizations now stand at the threshold of transformational change, but to unlock the benefits of DOS, they will need to align people, practices and processes with new technologies
Why should organizations transition to DOS now?
Companies can no longer afford to ignore digital disruption. The rapid pace of digitalization highlights the urgent need for organizations to evolve or get left behind. While DOS won’t change the fundamental purpose of corporate production systems, they will recalibrate the way they are built and run. Proactively adopting new operating systems and associated technologies will result in greater levels of efficiency and sustained competitive advantage.
What are the key considerations when implementing DOS?
Understanding your organization’s level of digital and best practice maturity, as well as your current state of operations and value chain alignment, is the first step in the transition to DOS. This insight will help you shape your vision for the journey and develop an implementation road map that unlocks digital capability across all facets of your business.
A holistic DOS implementation road map will focus on:
- Defining your digital transformation strategy and goals
- Building digital skills across the organization
- Implementing advanced technologies to drive greater efficiency
- Putting processes in place to support a digital factory
- Standardizing processes to replicate successes across the value chain
- Harnessing real-time data to speed up decision-making
- Ensuring operations best practices are embedded across the manufacturing network
- Aligning all the elements of the supply chain towards achieving sustainable performance improvement across the
end-to-end demand-driven value chain network
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What are the components of digital operating systems?
Digital transformation
Digital transformation is no longer optional – in fact, for many organizations it has become a matter of survival. To remain competitive, organizations need to be able to react quickly to changing market conditions. Keeping pace with change means integrating new technologies into all areas of the business and creating a culture of digital excellence that is characterized by speed, agility and flexibility.
Though digital transformation is at the top of most CEO agendas, many organizations are hampered by a lack of digital skills, resistance to change and budget constraints. Speed is paramount, but there is always a danger of moving too fast: preparing your organization for a digital transformation requires careful evaluation and planning, and a deep insight into the readiness of each functional area and process.
Ready to start the transformation? Click on the resources below for key strategic insights to guide your journey.
Featured digital transformation content:
Blog posts
- How to design a successful modern production system implementation strategy
- Next-generation production systems: Unlocking the benefits of a digital supply chain
- Smart manufacturing: Digital maturity for measurable gains
- How to design a supply chain transformation road map that supports a seamless transition to a DOS
- Future factories: Unlocking the transformative potential of the digital supply chain
- Continuous improvement: The engine of next-generation production systems
- 8 integrative improvement principles that drive digital excellence
- Understanding your company’s stages of business process maturity
- Digital transformation: Why operational maturity is your road map to readiness
- Digital supply chains and digital operating systems: Why it’s vital to persevere through the hype
- Digital lean: Leveraging a proven philosophy as the foundation of a digital transformation strategy
- Future manufacturing: Gearing for a digital re-make
- Re-imagining the 2030 manufacturing workplace: way beyond automation
- Harnessing the power of data and analytics for the factory of the future
- Catalyzing organizational culture to enable transformative digital performance
eBook
- The definitive guide to integrative improvement
White paper
- Digital operating systems: The next generation of production systems
- Digital operating systems: The organizational need for guidance
Webinar
- Next-generation production systems: How to thrive in a digital world
Digital maturity
No organization can adapt to an increasingly digital environment without advancing through the stages of digital maturity. Assessing your organization’s digital maturity will help you determine your business’s capacity to embrace digital initiatives and adapt to disruptive technology. Research shows that organizations with a high level of digital maturity are better positioned to drive growth and improved customer satisfaction, while organizations with low digital maturity often fail to capitalize on these benefits.
It’s important to note that digital maturity isn’t just about technology – it’s about developing the organizational culture and skill sets that will help leverage technology. Digital maturity is a competitive differentiator ‒ it correlates to your organization’s ability to meet customer needs and stay relevant in the marketplace. Understanding where your organization lies on the digital maturity spectrum will help you develop your digital transformation strategy and facilitate your transition to digital operating systems.
Is your organization ready to adapt to a digital world? Click on the resources below to learn more about the impact of digital maturity on the transformation journey.
Featured digital maturity content:
Blog posts
- 4 key maturity assessment considerations to inform your DOS implementation
- Smart manufacturing: Digital maturity for measurable gains
- Future factories: Unlocking the transformative potential of the digital supply chain
- Understanding your company’s stages of business process maturity
- Digital transformation: Why operational maturity is your road map to readiness
- Digital supply chains and digital operating systems: Why it’s vital to persevere through the hype
- Continuous improvement: The engine of next-generation production systems
- 8 integrative improvement principles that drive digital excellence
- Developing organizational capability for the future world of work
- The key components of a sustainable continuous improvement system
Webinars
- Developing organizational capability for the future world of work
- Next-generation production systems: How to thrive in a digital world
White paper
- Digital operating systems: The organizational need for guidance
Operational excellence
Operational excellence isn’t simply about the application of lean and continuous improvement principles – it’s a holistic culture change where all employees are empowered to execute the organizational strategy in the most efficient, cost-effective way. Operational excellence engenders a problem-solving mindset in the organization, which is a prerequisite for a smooth digital transition.
Manufacturers are facing a time of unprecedented change – the challenge now is becoming more responsive to fluctuating market conditions without sacrificing efficiency. This is the pivotal moment where lean and digital intersect – for manufacturers to adapt to new technologies at the right pace, they need to take an incremental, maturity-based approach to operational excellence.
Click on the resources below to find out how operational excellence can help you leverage next-generation technologies for quicker, smarter decision-making.
Featured operational excellence content:
Blog posts
- How to achieve operational excellence in the digital age
- Digital lean: Leveraging a proven philosophy as the foundation of a digital transformation strategy
- The impact of operational excellence on digital manufacturing
- The impact of Industry 4.0: Q&A with operational excellence leaders
- The key components of a sustainable continuous improvement system
- Operational excellence in the new world of work: TRACC Community Connect Jakarta 2019
Webinar
- Guided operational excellence and the new world of work
eBook
- The definitive guide to integrative improvement
Business processes
Organizations need to continually monitor and adjust processes to unlock greater levels of efficiency and productivity. It is this unrelenting focus on process excellence that lays the foundation for a successful digital transition. Process automation is one of the hallmarks of the shift to digital: by using technology to automate repetitive processes, human error is eliminated and more time is allotted to creative problem-solving and innovation. The result is an engaged workforce focused on meaningful work.
Digital operating systems will force organizations to radically rethink the connections between people, processes and technology in the quest for superior performance. Continual refinement of business processes is vital for success in the digital age, and this involves a keen understanding of business process maturity. By taking a stage-based approach to process optimization, businesses will create a foundation for maximum productivity gains and an enhanced customer experience.
Maximize ROI with optimized processes ‒ click on the resources to below to learn more.
Featured business processes content:
Blog posts
- Understanding your company’s stages of business process maturity
- When should DMAIC be your go-to problem-solving tool?
- Five-step process improvement with the DMAIC method
- The key components of a sustainable continuous improvement system
- 8 integrative improvement principles that drive digital excellence
- Work on the business to remain competitive in the digital age
- TRACC Community webinar series: Improving your OEE
- Building an effective daily management system
- How to make process improvement part of your factory’s digital DNA
- Closing the gaps that prevent demand-driven process capabilities
Webinars
eBooks
- The definitive guide to integrative improvement
- eBook: 40 operational efficiency improvement terms explained
Standard work
Standard work systematizes processes, breaking down the work into smaller steps that are carried out in sequence. It can yield many benefits for an organization, including reduction of waste, improved quality, and increased safety on the production floor. Another key benefit is that standard work forms the baseline for continuous improvement.
To align with the requirements of DOS, standard work must be redefined ‒ this means that though it still plays a critical role in supporting continuous improvement, it must now also meet the needs of a burgeoning digital culture. Standard work must be redefined in three key areas:
- Manufacturing processes ‒ Manufacturing operations will need to cultivate greater flexibility and agility to respond to changing demand, and these imperatives will impact numerous tasks and processes including data collection, the setting of KPIs and standard work.
- Leader standard work (LSW) ‒ Traditional LSW is giving way to digital LSW which advocates an advanced use of data and analytics to drive opportunities for improvement. Digital LSW allows leaders to compile and analyze data faster than ever before resulting in swift and effective decision-making.
- Change management ‒ Successfully transitioning to DOS will also involve upskilling employees, attracting new talent and cultivating an inspired, engaged and motivated workforce. Standard work must therefore include redefined training programs, knowledge-building capabilities and employee engagement strategies that foster a culture of innovation.
Click on the resources below to learn more about standard work and how it drives world-class performance in the digital age.
Featured standard work content:
Blog posts
- Gemba walks: A key component of leader standard work
- 7 steps to leader standard work success
- Executive standard work: Using digital to realize the full promise of continuous improvement
- Leader Standard Work: Building behaviors that drive bottom-line results
- 7 steps to generate standard operating procedures for maximum buy-in
- Leader standard work – a fundamental shift in management philosophy
- Drive sustainable business performance with the TRACC Leader Standard Work App
- The importance of redefined standard work to set your organization up for digital success
- Leader Standard Work: Building behaviors that drive bottom-line results
- TRACC Community Webinar Q&A: Your leader standard work questions answered
Webinar
- Leader standard work: Building behaviors that drive bottom-line results
eBook
- How-to guide: Gemba walks for executive leadership
Technology
Automation, AI, 3D printing, smarter robots, machine-to-machine communication ‒ these are just some of the converging technologies that are reshaping the manufacturing landscape. This proliferation of digital tools is helping manufacturers build smarter, leaner factories while creating a space for innovation and increased collaboration.
The watchwords now are connectivity, visibility and flexibility – new digital technologies are helping to identify untapped efficiency opportunities and have the capacity to unlock unprecedented levels of productivity and innovation. However, only organizations that place a premium on continuous improvement will be able to leverage these benefits.
Technology adoption is not without its challenges ‒ click on the resources below to find out how you can seamlessly integrate technology into your business for maximum results.
Featured technology content:
Blog posts
- How to design a successful modern production system implementation strategy
- Next-generation production systems: Unlocking the benefits of a digital supply chain
- Smart manufacturing: Digital maturity for measurable gains
- How to achieve IT and OT integration for continued growth and success in digital manufacturing
- How to design a supply chain transformation road map that supports a seamless transition to a DOS
- Balancing talent and technology: how leaders are driving 2030 manufacturing competitiveness
- Digital supply chains and digital operating systems: Why it’s vital to persevere through the hype
- The impact of operational excellence on digital manufacturing
- Future manufacturing: Gearing for a digital re-make
- Future factories: Unlocking the transformative potential of the digital supply chain
- How to future-proof your supply chain processes: Q&A with Carl Loubser, Senior Business Partner, CCi
- Leveraging Industry 4.0 to drive ROI in the US spirits industry
- Preparing for Industry 4.0: Tackling the challenges facing organizational leadership
- The impact of Industry 4.0: Q&A with operational excellence leaders
- The rise of India: Driving Industry 4.0 in the world’s fifth largest economy
- How lineside systems contribute to Industry 4.0 efforts
- Re-imagining the 2030 manufacturing workplace: way beyond automation
- Digital technologies enhancing continuous improvement and driving operational visibility at Swire
- How to make process improvement part of your factory’s digital DNA
- Advanced technology implementation: How to successfully digitize your manufacturing operations for increased productivity
Insight
- Recovery and resilience: Safeguarding and strengthening the supply chain to thrive through uncertainty
Webinar
- Next-generation production systems: How to thrive in a digital world
Data and analytics
Some of the hallmarks of a connected, highly digitized factory include robots, sensors and machinery that facilitate continuous data collection. In this scenario, a range of decision-makers have access to real-time data that can be translated into actionable insights. Data analytics enables manufacturing organizations to improve quality, reduce waste and minimize production risks; it also facilitates rapid decision-making.
Big data, in particular, is a key driver of digital transformation ‒ it allows organizations to adjust to customer needs and even predict future behavior while driving greater efficiency. The Internet-of-Things (IoT) ‒ including big data, advanced analytics, cloud computing, and the integration of operational equipment and informational systems ‒ forms the infrastructural base for DOS, which, when carefully harnessed, can create new revenue streams and enhanced end-to-end capability.
The success of your digital transformation hinges on the quality of your data ‒ click on the resources below to learn more about transforming data into value.
Featured data and analytics content:
Blog posts
- Work on the business to remain competitive in the digital age
- Digital supply chains and digital operating systems: Why it’s vital to persevere through the hype
- How lineside systems contribute to Industry 4.0 efforts
- Future manufacturing: Gearing for a digital re-make
- Continuous improvement: The engine of next-generation production systems
- Digital technologies enhancing continuous improvement and driving operational visibility at Swire
- Harnessing the power of data and analytics for the factory of the future
- The problem-solving process: A modern, data-driven approach for operations managers
White paper
- Digital operating systems: The next generation of production systems
- Digital operating systems: The organizational need for guidance
Webinar
- Next-generation production systems: How to thrive in a digital world
Talent and skills
Digital transformation isn’t simply about adopting new technologies ‒ it’s about creating a thriving culture of digital excellence where employees are empowered to drive the transformation agenda. Developing digital skills and capability building are key elements of the DOS implementation road map, with the ultimate goal being a symbiotic relationship between man and machine that promotes optimal efficiency and productivity.
The challenge for leaders now is to create new talent models that will address digital skills shortfalls, employee disengagement and shifting age demographics. Critical actions include identifying the skills and capabilities that will support the organization’s digital ambitions and developing agile talent management practices that allow for adaptation and innovation.
Click on the resources below to learn more about the talent strategies that will inform your journey to digital dominance.
Featured talent and skills content:
Blog posts
- Building organizational capability to accelerate digital operating system success
- How to overcome the digital skills gap in the manufacturing sector
- Re-imagining the 2030 manufacturing workplace: way beyond automation
- Structuring and steering virtual teams: Talent through COVID-19 and beyond
- Balancing talent and technology: how leaders are driving 2030 manufacturing competitiveness
- The road to the 2030 manufacturing workplace: What Industry 4.0 means for talent strategies
- Prioritizing talent makes capital sense: Talent strategies for growth in tumultuous times
- Continuous improvement: The engine of next-generation production systems
White paper
- Digital operating systems: The next generation of production systems
- Digital operating systems: The organizational need for guidance
Webinar
- Next-generation production systems: How to thrive in a digital world
- Developing organizational capability for the future world of work
What are digital orchestration systems?
Access to real-time data, faster decision-making, E2E visibility and systems integration are just some of the many advantages of migrating to a digital operating system. To successfully mine the transformative potential of DOS, organizations need to focus their efforts on three synchronous activities: consolidating a lean foundation, developing digital skills, and adopting new technologies.
Migrating to DOS is a complex undertaking, which is made much easier with a digital orchestration system. An orchestrator will allow organizations to achieve the following:
- Create a stage-based implementation road map customized to each site’s unique needs
- Develop organization-wide digital capability and foster a culture of digital excellence
- Access role-based improvement tasks within a responsive user interface (UI) framework
- Analyze data and identify trends for rapid decision-making
- Use machine learning to enable predictive performance improvement
You don’t have to do it alone ‒ click on the resources below to find out how a digital orchestration system can help you transition to a new working world.
Featured digital orchestration systems content:
Blog posts
- Unlock the benefits of a digital supply chain with TRACC
- How to design a supply chain transformation road map that supports a seamless transition to a DOS
- How to design a successful modern production system implementation strategy
- Continuous improvement: The engine of next-generation production systems
White paper
- Digital operating systems: The next generation of production systems
- Digital operating systems: The organizational need for guidance
Webinar
- Next-generation production systems: How to thrive in a digital world